Address icon Unit 1, 56a Bensham Grove, Thornton Heath, Surrey, CR7 8DA
Rolls of 80 x 50 mm direct thermal and thermal transfer labels

80 x 50 mm Thermal Labels (3.15 x 2″)

80 x 50 mm thermal labels provide a balanced format ideal for product labelling, logistics and retail applications. Available in direct thermal grades — Eco (BPA-free) or Top-coated (produced without bisphenol chemistry), they combine clarity, durability and compatibility with leading printer brands.

  • Retail — product or shelf-edge labels
  • Warehousing — tote, bin and box identification
  • Logistics — secondary shipping or returns labels
Specifications

Technical specifications — 80 x 50 mm (3.15 x 2″) thermal labels

  • Size: 80 x 50 mm (3.15 x 2″) · Rectangular layout, rounded corners
  • Print methods: Direct Thermal (no ribbon); Thermal Transfer (wax / wax-resin / resin ribbons)
  • Materials: DT Eco, DT Top-coated; TT Paper, TT Polypropylene, TT Polyester, TT Tamper-evident
  • Adhesives: Permanent, Removable, Freezer-grade (see compatibility rules)
  • Cores (ID): 25 / 38 / 76 mm standard; 19 / 44 mm on request
  • Sensing / presentation: Gap (die-cut) standard; Black-mark option
  • Compliance: DT Eco is BPA-free, while DT Top-coated grades are produced without bisphenol chemistry — making them BPA-, BPS-, and phenol-free as standard.
  • Made in the UK · Zebra-compatible desktop & industrial ranges

Key technical table

Label size 80 x 50 mm (3.15 x 2″)
Cores (ID) 25 / 38 / 76 mm (standard) · 19 / 44 mm on request
Sensing Gap (die-cut) or Black-mark
Typical printers Desktop (25 / 38 mm): Zebra GK / ZD series, TSC, Citizen, Toshiba
Industrial (76 mm): Zebra ZT series & equivalents
Portable (19 mm): compact mobile printers

Material & adhesive compatibility rules

  • Freezer-grade adhesive is available on DT Top-coated and TT Paper only.
  • Removable adhesive is not offered with TT Polyester or TT Tamper-evident materials.

Printer & core guidance

  • Portable / mobile (19 mm): compact hand-held printers
  • Desktop (25 / 38 mm): Zebra GK420D / ZD4xx, TSC, Citizen, Toshiba
  • Industrial (76 mm): Zebra ZT220 / 230 / 410 series and equivalents

Unsure whether to choose Direct Thermal or Thermal Transfer? See our guides to Direct Thermal labels and Thermal Transfer labels — or ask us; we’re happy to help.

Frequently Asked Questions

Q1: Are your direct thermal labels BPA/BPS-free and phenol-free? +

A: DT Eco is BPA-free. DT Top-coated grades are produced without bisphenol chemistry, so they are BPA-, BPS-, and phenol-free. If you need phenol-free media, choose Top-coated DT (data sheets available on request).

Q2: Will these work with my printer? +

A: Yes — 80 x 50 mm labels are compatible with most desktop and industrial printers, including Zebra GK420D / ZD421, TSC, Citizen and Toshiba models. Choose 25 / 38 mm cores for desktop units and 76 mm cores for industrial printers.

Q3: Are 80 x 50 mm labels waterproof? +

A: Direct Thermal paper labels are not waterproof. For outdoor or long-life use, select Thermal Transfer synthetics such as polypropylene or polyester with a wax-resin or resin ribbon.

Q4: Which adhesive should I choose for freezers or temporary use? +

A: Use Freezer-grade permanent adhesive for cold storage and Removable adhesive for temporary or repositionable applications.
Compatibility: Freezer adhesive is available with Top-coated DT and TT Paper; Removable is not available with TT Polyester or Tamper-evident materials.

Q5: Do you offer this label in other sizes? +

A: Yes — we manufacture similar formats including 76 × 38 mm, 76 × 50 mm and 100 × 50 mm. We can also produce custom sizes to your requirements.

Q6: How do I know which label type to choose? +

A: Tell us about your printer, environment and application in the enquiry form — we’ll recommend the right material, adhesive and print method for your use case.

Contact Us

Let’s start a conversation about your labels