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Colour-washed direct thermal printer labels on rolls, stacked for packing at North & South Labels.

Thermal Labels: Direct Thermal & Thermal Transfer

Thermal labels (sometimes called thermal printer stickers) for desktop and industrial printers — compare direct thermal and thermal transfer, explore popular sizes (e.g. 100 × 150 mm) and 25/38/76 mm cores, and get UK-based advice to choose the right material and adhesive.

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Thermal labels printed on a desktop thermal printer
INTRODUCTION

What Are Thermal Labels? How to Choose the Right Type

Thermal printer labels are a versatile and reliable solution for businesses across a wide range of industries. At North & South Labels Ltd., we offer high-quality labels compatible with both thermal transfer printers and direct thermal printers. Thermal labels are the industry standard for fast, reliable identification and tracking. This page compares the two main technologies—direct thermal and thermal transfer—so you can choose the best fit for your application. If you need bespoke sizes, colour-washed backgrounds or pre-printed artwork, our custom thermal labels page explains the full range of tailored options.

You may also see terms such as thermal printer stickers or thermal roll stickers. These are simply alternative names for the same products — adhesive labels supplied on rolls for desktop, industrial and portable thermal printers from manufacturers including Zebra, TSC, Citizen and Toshiba. In other words, whether you call them labels or stickers, we’ll ensure you receive the right material, adhesive and core size for your use case.

As a UK manufacturer, we supply popular sizes such as 100 × 150 mm (4×6"), with 25/38/76 mm cores, in paper and durable synthetics. Our direct thermal labels are BPA/BPS-free as standard (we also offer a fully phenol-free option), while thermal transfer labels pair with wax, wax-resin or resin ribbons for maximum durability. If you require non-standard sizes, colour-washed backgrounds or pre-printed elements, we can supply these through our custom label manufacturing service. Compatible with leading printers (e.g. Zebra, TSC, Epson), we can tailor materials, adhesives and roll specifications to your needs — just tell us what you’re trying to label.

Not sure which type you need? Our team is here to help you choose the perfect solution.

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Choose your print method

Thermal Transfer or Direct Thermal?

Pick an option below, or contact us to discuss which technology is best for you.

Comparison of thermal transfer vs direct thermal labels
Feature Thermal Transfer Direct Thermal
Print method Uses ribbon (wax / wax–resin / resin) No ribbon (heat-sensitive coating)
Typical durability High—abrasion / chemical / UV with films + resin Short–medium life (longer with top-coat)
Temperature range –196 °C to 260 °C (construction-dependent) Ambient to chilled; freezer to –80 °C with top-coat
Materials Paper, PP, PET, polyimide and specials DT paper (eco / top-coated) and DT synthetics
Best for Industrial, lab, assets, long-life barcodes Shipping, retail, tickets, fast turn
Pre-printing Plain white, colour-washed, part-printed Plain white, colour-washed, part-printed
Adhesives Permanent, removable, freezer-grade, plus specials Permanent, removable, freezer-grade, plus specials
Custom Options

Custom Thermal Labels (Size, Colour & Printed Options)

If you need something beyond a standard specification, we can help. We manufacture custom thermal labels in almost any size, layout or colour, with options for pre-printed artwork, colour-washed backgrounds and specialist adhesives. Whether you require a bespoke size to suit a particular printer or a branded label with your logo, we will supply a solution that fits your requirements exactly.

Custom Printed Thermal Labels

For customers who need branding or predefined information on their labels, we offer a full pre-printed service. Logos, borders, colour blocks, inspection panels and hazard symbols can all be added during manufacture, leaving your thermal printer to add the variable data. Pre-printing is suitable for both direct thermal and thermal transfer labels and is ideal for product identification, department coding, safety information and repeat-use formats where consistency matters.

  • Colour-washed backgrounds and tinted designs
  • Logos, branding and company details
  • Pre-printed warning icons and hazard diamonds
  • Colour identification for SKUs or departments
  • Static or sequential barcodes pre-printed
  • Clean registration for thermal overprinting

Custom Size & Specification

We manufacture thermal labels to your exact dimensions, whether you require a non-standard width or height, a specific core size or a particular sensing format. Our custom options cover face material, adhesive, roll length, core size and layout, ensuring full compatibility with your printers and processes. If you are still exploring requirements, you can view our range of thermal label sizes.

  • Any width or height to suit your printer
  • Roll, fanfold or sheet formats
  • Core sizes: 19 mm, 25 mm, 38 mm, 44 mm and 76 mm
  • Custom roll lengths
  • Gap, black mark, notch or perforation options
  • Permanent, removable and freezer adhesives
  • Paper or synthetic materials

Colour-Washed Thermal Labels

Colour-washed labels are a simple and effective way to highlight batches, departments or product types. We offer a wide range of tinted backgrounds, from subtle pastels to stronger colours, all manufactured to work with standard thermal printers. Colour-washed labels are available for both direct thermal and thermal transfer applications.

If you already have a specification, we can work from your drawing or a sample label. If not, we will help you determine the correct material, adhesive and roll format for your application. Simply send us a message through the enquiry form and we will take care of the rest.

Popular Thermal Label Sizes

100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 500
  • Rolls/box: 12
  • Core: 25 mm
  • Material: DT Eco
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 500
  • Rolls/box: 12
  • Core: 25 mm
  • Material: DT Top-coated
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 500
  • Rolls/box: 12
  • Core: 25 mm
  • Material: DT Top-coated
100 × 75 mm label thumbnail

100 × 75 mm (3.94 × 2.95 in)

  • Labels/roll: 1000
  • Rolls/box: 6
  • Core: 25 mm
  • Material: DT Eco
76 × 38 mm label thumbnail

76 × 38 mm (2.99 × 1.50 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: DT Eco
50.8 × 25.4 mm label thumbnail

50.8 × 25.4 mm (2.00 × 1.00 in)

  • Labels/roll: 3000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: DT Eco
80 × 50 mm label thumbnail

80 × 50 mm (3.15 × 1.97 in)

  • Labels/roll: 1500
  • Rolls/box: 4
  • Core: 25 mm
  • Material: DT Eco
57 × 32 mm label thumbnail

57 × 32 mm (2.24 × 1.26 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: DT Eco
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: DT Eco
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: DT Top-coated
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: DT Eco
101.6 × 76.2 mm label thumbnail

101.6 × 76.2 mm (4.00 × 3.00 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: DT Eco
100 × 75 mm label thumbnail

100 × 75 mm (3.94 × 2.95 in)

  • Labels/roll: 1000
  • Rolls/box: 6
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
76 × 38 mm label thumbnail

76 × 38 mm (2.99 × 1.50 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
50.8 × 25.4 mm label thumbnail

50.8 × 25.4 mm (2.00 × 1.00 in)

  • Labels/roll: 3000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
80 × 50 mm label thumbnail

80 × 50 mm (3.15 × 1.97 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
57 × 32 mm label thumbnail

57 × 32 mm (2.24 × 1.26 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
101.6 × 152.4 mm label thumbnail

101.6 × 152.4 mm (4.00 × 6.00 in)

  • Labels/roll: 500
  • Rolls/box: 12
  • Core: 25 mm
  • Material: TT Paper (Semi-gloss)
101.6 × 152.4 mm label thumbnail

101.6 × 152.4 mm (4.00 × 6.00 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Synthetic (PP)
101.6 × 76.2 mm label thumbnail

101.6 × 76.2 mm (4.00 × 3.00 in)

  • Labels/roll: 2000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Paper (Semi-gloss)
100 × 150 mm label thumbnail

100 × 150 mm (3.94 × 5.91 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Paper (Semi-gloss)
101.6 × 152.4 mm label thumbnail

101.6 × 152.4 mm (4.00 × 6.00 in)

  • Labels/roll: 1000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Paper (Freezer adhesive)
101.6 × 38.1 mm label thumbnail

101.6 × 38.1 mm (4.00 × 1.50 in)

  • Labels/roll: 4000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Paper (Semi-gloss)
76 × 38 mm label thumbnail

76 × 38 mm (2.99 × 1.50 in)

  • Labels/roll: 4000
  • Rolls/box: 4
  • Core: 76 mm
  • Material: TT Paper (Semi-gloss)
Paper thermal labels on rolls for TT and direct thermal printers
Paper Labels

Paper Labels – Affordable and Versatile

Paper labels are a practical solution for general-purpose applications, combining excellent print quality with cost-effectiveness. These labels are compatible with both thermal transfer and direct thermal printing technologies, making them suitable for a wide range of industries.

Common Applications:

  • Product labels
  • Retail price tags and shelf labels
  • Shipping and logistics
  • Office filing and organization

Ready to get started? Contact our team today for high-quality paper labels tailored to your needs.

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Polypropylene and polyester thermal transfer labels for durable use
Durable Labels

Durable Labels – Built to Last

For applications where durability is essential, our polypropylene and polyester labels provide exceptional resistance to water, chemicals, and tearing.

These labels are ideal for environments where wear and tear are a concern, offering longevity without compromising print clarity.

Common Applications:

  • Outdoor product labelling
  • Asset tracking
  • Machinery identification
  • Industrial inventory management

Need durable labels for tough environments? Reach out to us for expert advice and reliable solutions.

Contact Us Today
Cryogenic polyester labels for extreme cold and high-temperature cycles
Extreme Temperature Labels

Extreme Temperature Labels – Tough Under Pressure

When labels are exposed to extreme conditions, our cryogenic polyester and polyamide labels are the perfect solution. These materials are designed to withstand freezing, thawing, and high-temperature processes, maintaining readability in the harshest environments.

Common Applications:

  • Laboratory samples and cryogenic storage
  • Freezer packaging
  • High-temperature industrial processes
  • Medical sterilization equipment

Get the right labels for extreme conditions. Contact us to discuss your requirements.

Find Your Perfect Label
Void polyester security label on packaging Destructible vinyl label showing tamper-evident breakage
Security Labels

Security Labels – Protect and Authenticate

Our security labels, including destructible vinyl and void polyester, provide tamper-evident features to secure your products and assets. These labels are designed to leave a clear mark if tampering is detected, ensuring peace of mind for sensitive applications.

Common Applications:

  • Tamper-resistant product packaging
  • Warranty seals
  • Asset protection
  • Secure shipping

Protect your assets with our range of security labels. Talk to us about your security labelling needs.

Discover Solutions

Thermal Printer Labels: Frequently Asked Questions

Q1: Are your direct thermal labels BPA/BPS-free? +

A: Our eco grade direct thermal material is BPA-free, while our top-coated grades are produced without bisphenol chemistry, so they are BPA-, BPS-, and phenol-free as standard.

Q2: Will thermal labels work with my Zebra/Epson printer? +

A: Yes — we supply popular sizes on 25 / 38 / 76 mm cores and can match your printer specifications, including roll OD, core size, wound direction, and gap or black mark.

Q3: Are thermal labels waterproof? +

A: Direct thermal paper isn’t waterproof. For moisture exposure, choose thermal transfer synthetics or direct thermal synthetics with a suitable adhesive.

Q4: Which is best for freezer use? +

A: Either method works with a freezer-grade adhesive. For long-term use or heavy condensation, thermal transfer synthetics with a resin ribbon are recommended.

Q5: Are thermal printer stickers the same as thermal labels? +

A: Yes — many people use the terms interchangeably. When we refer to “thermal printer stickers,” we mean the same high-performance adhesive labels supplied on rolls for desktop and industrial thermal printers. Whatever you call them, we’ll help ensure you get the right material, adhesive and core size for your application.

Still have questions? Contact us for tailored advice or samples.

Contact Us

Let’s start a conversation about your labels