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Rolls of 50.8 x 25.4 mm direct thermal and thermal transfer labels

50.8 x 25.4 mm Thermal Labels (2 x 1″)

50.8 x 25.4 mm thermal labels are a compact and versatile option for product identification, barcodes and inventory control. Available in both direct thermal (BPA/BPS-free) and thermal transfer materials, they’re ideal where clear, space-efficient labelling is required.

  • Logistics — returns and secondary shipping labels
  • Warehousing — location and rack identification
  • Healthcare — sample tubes and test kits
Build your spec

Configure your 50.8 x 25.4 mm labels

Select the print method then add material, adhesive core size and sensing — then send it straight to the enquiry form.

Print method

Choose Direct Thermal (no ribbon) or Thermal Transfer (uses ribbon; more durable).


Material

Choose the label material appropriate for your application.


Adhesive

Choose the adhesive appropriate for your material and application.


Core size

Choose the roll core to suit your printer.


Sensing

Choose how your printer detects each label.


Choose a print method to begin…

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Specifications

Technical specifications — 50.8 x 25.4 mm (2 x 1″) thermal labels

  • Size: 50.8 x 25.4 mm (2 x 1″) · Rectangle, rounded corners
  • Print methods: Direct Thermal (no ribbon); Thermal Transfer (wax / wax-resin / resin ribbons)
  • Materials: DT Eco, DT Top-coated; TT Paper, TT Polypropylene, TT Polyester, TT Tamper-evident
  • Adhesives: Permanent, Removable, Freezer-grade (see compatibility rules)
  • Cores (ID): 25 / 38 / 76 mm standard; 19 / 44 mm on request
  • Sensing / presentation: Gap (die-cut) standard; Black-mark option
  • Compliance: DT materials are BPA / BPS-free as standard. Top-coated grades are fully phenol-free.
  • Made in the UK · Zebra-compatible desktop & industrial ranges

Key technical table

Label size50.8 x 25.4 mm (2 x 1″)
Cores (ID)25 / 38 / 76 mm (standard) · 19 / 44 mm on request
SensingGap (die-cut) or Black-mark
Typical printers Desktop (25 / 38 mm): Zebra GK / ZD series, TSC, Citizen, Toshiba
Industrial (76 mm): Zebra ZT series & equivalents
Portable (19 mm): belt / shoulder mobile units

Material & adhesive compatibility rules

  • Freezer-grade adhesive is available on DT Top-coated and TT Paper only.
  • Removable adhesive is not offered with TT Polyester or TT Tamper-evident materials.

Printer & core guidance

  • Portable / hip (19 mm): mobile printers (e.g. belt / shoulder units)
  • Desktop (25 / 38 mm): Zebra GK420D / ZD4xx, TSC, Citizen, Toshiba
  • Industrial (76 mm): Zebra ZT220 / 230 / 410 series and equivalents

Not sure whether to choose Direct Thermal or Thermal Transfer? See our guides to Direct Thermal labels and Thermal Transfer labels, or ask us — happy to help.

Frequently Asked Questions

Q1: Are your direct thermal labels BPA/BPS-free and phenol-free? +

A: DT Eco is BPA/BPS-free. DT Top-coated is BPA/BPS-free and phenol-free. If you specifically require phenol-free media, choose Top-coated DT (data sheets available on request).

Q2: Will these work with my printer? +

A: Yes — pick the right core size: 19 mm (portable/hip printers), 25 mm or 38 mm (desktop models such as Zebra GK420D / ZD421), and 76 mm (industrial printers such as Zebra ZT series).

Q3: Are 50.8 x 25.4 mm labels waterproof? +

A: Direct Thermal paper isn’t waterproof. For moisture, abrasion or chemical resistance, choose Thermal Transfer synthetics (polypropylene or polyester) with a suitable wax-resin or resin ribbon.

Q4: Which adhesive should I choose for freezers or temporary use? +

A: Use Freezer-grade permanent for chilled or sub-zero environments, and Removable for easy peel on smooth surfaces (retail / short-term).
Compatibility: Freezer is offered with Top-coated DT and TT Paper; Removable is not available with TT Polyester or Tamper-evident materials.

Q5: Do you offer a different size? +

A: Yes — we produce any size or custom shape. Use the enquiry form with your dimensions and we’ll quote quickly.

Q6: How do I know what type of label I need? +

A: Tell us about your printer, environment and application in the enquiry form. We’ll recommend the right print method, material and adhesive.

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